A Renowned 3PL Provider × Aetos Digilog — Case Study
Case Study · Multi-Client 3PL · Bangalore

How a Renowned 3PL Went From
Excel Chaos to a Fully Structured,
Multi-Client Warehouse in 6 Weeks

One warehouse. Multiple clients. Zero visibility. A renowned 3PL provider was managing everything manually — until Aetos redesigned the operation from the ground up and went live in 6 weeks.

6 Wks
To Go-Live
100%
Client Visibility
FIFO
Now Enforced
Live
Analytics
A Renowned 3PL
Bangalore · Multi-Client 3PL
Industry
Multi-Client 3PL
Location
Bangalore, India
Operation
1 Warehouse, Multiple Clients
Solution Deployed
WMS + Analytics

Our client is a renowned Bangalore-based 3PL operator managing a single large warehouse serving multiple clients across FMCG and industrial goods. As their client base grew, so did the complexity — different clients, different SKUs, different compliance requirements, and different billing structures, all managed under one roof.

Before Aetos, the 3PL was holding everything together with Excel and manual processes. It worked — until it didn’t. As client demands for visibility, FIFO compliance, and real-time reporting intensified, the cracks became impossible to ignore.

🏭
Multi-client warehouse — multiple brands, one facility, complex segregation requirements
📦
FMCG & industrial goods — mixed SKU profiles requiring proper shelf-life and FIFO management
📊
Growing client demands — clients expecting real-time visibility, compliance reports, and structured SLA adherence

Managing Multiple Clients on Excel Is Not a System — It’s a Risk

The 3PL’s warehouse was running on spreadsheets, WhatsApp messages, and memory. For a single-client operation, that might just work. For a multi-client 3PL where each client has different SKUs, different rules, and different expectations — it was a liability.

Every client query meant a manual hunt. Every new client onboarding created more confusion. And without any system-guided processes, the floor team operated on habit rather than instruction.

01
Everything on Excel. Inventory data, inbound records, and stock movements were all tracked in spreadsheets — prone to errors, version conflicts, and zero real-time visibility.
02
No client segregation. Multiple clients in one warehouse with no defined zones, no bin logic, and no system to separate who owns what — creating confusion, mis-picks, and disputes.
03
Clients flying blind. No real-time visibility on their stock — location, status, aging. Every client query required manual effort to answer. Trust was eroding.
04
No FIFO compliance. Without system-enforced sequencing, workers picked stock based on convenience — not date. Shelf-life issues went undetected until too late.
05
Manual pick lists wasting time. Paper-based picking was slow, error-prone, and impossible to track. No way to measure who was doing what or how efficiently.

We Didn’t Just Install Software. We Redesigned the Operation.

Before writing a single line of configuration, the Aetos team walked the client’s warehouse floor. We understood the flow, the clients, the SKU profiles, the pain points — then designed the system around the reality, not a template.

WMS + Analytics · Live in 6 Weeks · Zero Operational Disruption
STEP 01

Warehouse Design & Zone Mapping

We started on the floor. Every bin, every aisle, every zone was mapped and assigned a purpose. Client-specific zones defined — so each client’s inventory has a home from Day 1. No more guesswork, no more shared chaos.

STEP 02

Multi-Client WMS Configuration

Aetos WMS configured per client — separate inventory accounts, separate SOPs, separate picking rules. All managed from one dashboard. Adding a new client is now a configuration task, not an operational crisis.

STEP 03

Worker Roles & Productivity Tracking

Each floor worker assigned a role with defined tasks and access. System-guided workflows replaced paper pick lists. Every action is logged — giving management full visibility into who is doing what, and how efficiently.

STEP 04

FIFO Enforcement & Shelf-Life Management

System-enforced FIFO sequencing. The WMS directs every pick in the right order — oldest stock first, automatically. Shelf-life alerts trigger before expiry becomes a problem. No more manual walks.

STEP 05

Client Dashboards & Reporting

Each client gets their own real-time visibility portal — stock by location, inbound/outbound status, aging analysis, and compliance reports. The 3PL can now answer any client question in seconds, not hours.

STEP 06

Location Heatmap & Analytics

Live location heatmap showing stock concentration, slow-movers, and utilization across every bin. Management and operations teams now make decisions on data — not intuition or end-of-week reports.

A Warehouse That Now Works for Every Client — Simultaneously.

Within 6 weeks of go-live, the 3PL’s operation shifted from reactive chaos to structured, client-ready performance.

Client-Wise Inventory
Separate accounts per client
FIFO
Now Enforced
System-directed, every pick
📍
Location Heatmap
Live bin-level visibility
0
Manual Pick Lists
Fully scan-driven
Proper warehouse design from Day 1. Bin mapping, zone configuration, and client-specific areas defined during implementation. Every item now has a designated home.
Manual pick lists eliminated. Workers follow system-guided, scan-driven workflows. Picking is faster, more accurate, and fully traceable. Time saved on every single dispatch.
FIFO compliance — system-enforced. Oldest stock picked first, automatically. Shelf-life alerts configured. No more expiry surprises, no more client complaints about date compliance.
Client-wise dashboards live. Each client sees their own real-time inventory — stock levels, location, inbound/outbound, aging. Zero manual reporting. Zero phone calls.
Worker productivity tracked for the first time. Roles assigned, tasks logged, efficiency measured. Management knows who’s performing — and where improvements are needed.
Location heatmap & analytics operational. Management decisions now backed by live data — stock concentration, slow movers, utilization. From gut feel to ground truth.

In Their Own Words

The demo of the WMS implementation was very helpful — it allowed me to get all my questions answered before making a final decision. The system provides useful data on vehicle entry and exit, which helps with tracking movements efficiently. WMS supports inventory management by ensuring that stocks are organised and maintained properly.

SB
Satyendraprakash B.
Head of Supply Chain
★★★★★
G2 Verified · 5.0

Moving from an Excel-based reporting and inventory management system to Aetos has brought a significant positive change to our everyday workflow. This tool has greatly improved our daily report entry process, eliminating the need for supervisors to manually input data into Excel. Managing stock in the warehouse has become much simpler, and monitoring shelf life reports is now far more efficient.

DM
Deputy Manager, Warehouse Operations
Verified User · Name withheld on request
★★★★★
G2 Verified · 5.0
G2
High Performer · Spring 2026
TMS Category · 10 Verified Reviews
★★★★★ 5.0 / 5.0
#8
India TMS
#8
Asia TMS
#8
Asia Pacific
#18
Global TMS

Running a multi-client warehouse on Excel is not a system — it’s a countdown.

Let us map your warehouse, understand your clients, and show you exactly what Aetos looks like on your operation. 30 minutes. No pitch. Just a diagnosis.

info@aetosdigilog.com · +91-120 320 3001

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